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Details of the Event and Its Victims
The event took place in the turbine building when 221 persons in total
were present inside the building (Later, the number of people who were
inside the building at the moment of the accident was corrected to 104.
221 was the total number of people who entered the building during that
day), preparing for the 21st periodical outage of the Mihama Nuclear Power
Station Unit 3. The work included curing the floor, partitioning work
areas and carrying tools. Under this circumstance, a fracture occurred
to the condensate piping at a position close to the ceiling of the second
level of the turbine building, causing ejection of high temperature water
which vaporized and filled the second level of the building with steam.
This immediately triggered a fire alarm (15:22) and caused variation of
plant parameters; thus, emergency load down was soon initiated (15:26).
Shift operators discovered workers falling down inside the building (15:27)
and this was reported via the main control room to the Manager of General
Manager Office, who then called ambulances (1st call at 15:30). At the
moment, employees of the Kansai Electric Power Co., Inc. (Kansai Electric)
and its cooperating companies carried the victims one by one out of the
turbine building. Subsequently, Kansai Electric employees accompanied
by the fire fighters checked the building to assure that nobody was left
inside and completed confirmation at 19:00.
Of the eleven persons injured, eight
were taken to Tsuruga City Hospital by ambulances. (Of the eight, four
were pronounced dead, two are under medical treatment at Tsuruga City
Hospital, one was transferred to Fukui Prefectural Hospital by helicopter
and is now under medical treatment there, and one was transferred to University
of Fukui Hospital by an ambulance and is now under medical treatment
there.) The remaining three were taken to NHO (National Hospital Organization)
Fukui National Hospital. (One of the three was transferred to University
of Fukui Hospital by helicopter and is now under medical treatment there.)
Conditions of the Turbine Building
On-the-spot inspections are planned to be performed by the police and
other authorities on August 10. (The time of the day is unconfirmed.)
Conditions of the Plant
The fractured piping has been isolated by upstream and downstream valves
and the leakage has been stopped. A cooling-down operation has been undertaken
since 23:30 on August 9 and the main coolant temperature was reduced to
approximately 168 degrees state (at the pressure of 2.7 MPa) by 8:00 on
August 10. The reactor will be in a cold shutdown condition (main coolant
temperature at 93 degrees centigrade or less) by 16:00 on August 10.
State of the Inspection on Inoperable
Two Valves
To place the turbine-driven auxiliary feedwater pump into a stand-by condition
after it had stopped, the plant operators attempted to open the outlet
flow regulating valves of this pump to the degree of approximately 60
percent. However, two out of the three valves (Valves A and C) were unable
to be opened. Subsequently, from 01:20 on August 10, the valve-opening
procedure was resumed in the presence of Kansai Electric staff and the
valves responded normally at this time. While deciding to investigate
the cause of the failure to open the valves in a separate occasion, the
operators opened the two valves to the normal stand-by degree of opening
(approximately 60 percent) at 01:53 in order to secure feedwater from
the turbine-driven auxiliary feedwater pumps as a backup means to compensate
the function of the motor-driven auxiliary feedwater pumps. Investigations
are now underway on the causes of the initial inoperability of the valves
and cause-and-effect relations in the event.
Piping with the Fracture
In our guideline for the maintenance of the secondary system piping, the
affected piping falls under the category of "the major systems subject
to inspection (whose remaining age must be under control and which must
be inspected according to schedule)". The fractured region of the
piping, in fact, has not been inspected in the past because the region
was not registered to the management system, even though the bending portions
at both ends of the affected region had been inspected for their integrities.
In April, 2003, Kansai Electric's cooperating company checked the list
of the management system and found the affected region of the piping being
unregistered. Therefore, the relevant region was planned to be inspected
during the 21st periodical outage scheduled from August 14, 2004.
Corresponding Measures at Kansai Electric's
Other Plants:
In connection with the event at Mihama Unit 3, Kansai Electric is planning
to conduct inspections at its other nuclear power plants in the following
manner:
- When the wall thickness of the fractured section was
checked, significant thinning was identified. The company is now investigating
the inspection records to elucidate the thinning status in other plants.
- It has been confirmed that piping regions which correspond
generally to the position of fracture and leakage at the Mihama Unit
3 (i.e. at the outlet of lowpressure feedwater heater) have been inspected
in the past and evaluated properly in the following units of other plants:
Mihama 1 and 2; Takahama 1 and 2, that are of the same type; Takahama
3 and 4 as well as Ohii 1 and 2, that are of a different type but have
an orifice* at the similar location. (The orifices of Ohi 3 and 4 are
not installed at similar locations.)
- In addition, inspection records of
other plants will be checked for major valves in "the major systems
subject to inspection" in the maintenance guideline and major regions
such as downstream location to an orifice, all of which are within the
feedwater system and condensate system, other than locations similar
to the affected position at Mihama Unit 3. Should any locations be identified
with no inspection record, the company will urgently carry out safety
inspections on relevant regions.
- During the above-mentioned investigation and inspection
processes, inspectors who need to approach any uninspected area will
ensure safety by all means such as wearing fireproof outfit.
*
An orifice is a component used to narrow the fluid channel to reduce
the flow or to produce differential pressure required for water flow
measurement.
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